WINDING REWINDING MACHINE CONTROL PANEL

Scalar Automation is a specialized manufacturer of Winding and Rewinding Machine Control Panels for the converting and flexible packaging industry. Our control panels are designed to deliver precise tension control, smooth roll formation, accurate speed synchronization, and reliable continuous operation for a wide range of winding and rewinding applications.

With strong expertise in PLC, VFD, and servo-based automation, we provide customized solutions that ensure high productivity, reduced material wastage, and consistent roll quality.

Automation & Control System Architecture
Our winding and rewinding machine control panels are engineered using advanced automation platforms to achieve stable and synchronized machine performance.

PLC Systems
S7-1200
S7-1500
These PLC systems offer fast processing speed, reliable communication, and flexibility to manage multi-motor winding and rewinding operations.

Drive Systems (VFD & Motion Control)
G120
G120C
V20
S120
The drive configuration ensures smooth control of unwind, rewind, and auxiliary motors with accurate torque regulation, speed matching, and soft acceleration and deceleration.

Servo Motion Control
V90 Servo Drives
Servo systems are used for high-precision applications such as tension regulation, diameter calculation, and synchronized winding to maintain uniform roll density.

HMI Integration
Our control panels support multiple HMI options as per customer requirements:

Siemens
Weintek
Schneider
WECON
Kinco
The HMI interface is designed for user-friendly operation and real-time monitoring, offering:

Speed and tension parameter setting
Roll diameter and length monitoring
Production data display
Alarm diagnostics and fault history
Recipe management for different materials
Maintenance and safety notifications

Key Functional Features
✔ Accurate web tension control during winding and rewinding
✔ Smooth roll build-up with uniform density
✔ Synchronized multi-motor drive operation
✔ Stable start-up and stop sequences
✔ Reduced edge defects and material wastage
✔ Energy-efficient drive configuration
✔ Advanced safety interlocks and protection systems
✔ Easy operation and quick troubleshooting

Engineering & Panel Build Quality
Industrial-grade electrical components
Structured wiring layout for easy maintenance
Proper ventilation and thermal management
Clear labeling and wiring identification
PLC program verification and drive parameter testing
Pre-dispatch functional and safety testing
Each control panel is manufactured following industrial electrical standards to ensure long-term reliability in continuous production environments.

Retrofit & Modernization Services
Scalar Automation also offers retrofit and modernization solutions for winding and rewinding machines, including:

Replacement of relay-based control panels
Upgradation from obsolete PLC systems
Conversion of DC drives to modern AC VFD systems
Complete automation revamping to improve efficiency and safety
Retrofit solutions help extend machine life, reduce maintenance costs, and improve operational performance.

Export Capability
We manufacture and export winding and rewinding machine control panels for domestic and international markets. Panels are supplied with:

Electrical drawings and technical documentation
PLC and HMI program backups
Standardized wiring and labeling
Quality inspection and performance testing
Panels are customized as per customer specifications and international standards.

Applications
Winding and rewinding machines
Flexible packaging converting lines
Film, paper, foil, and laminate processing machines
Web handling and roll processing systems

Why Choose Scalar Automation?
Strong expertise in converting industry automation
Customized control panel solutions
Advanced PLC, VFD, and servo-based systems
Reliable retrofit and export capability
Complete engineering and technical support