SOLVENT BASE LAMINATION MACHINE CONTROL PANEL

 Solvent Base Lamination Machine Control Panel

Manufactured by Scalar Automation – Ahmedabad, India
Scalar Automation is a leading manufacturer of high-performance Solvent Base Lamination Machine Control Panels designed specifically for the converting and flexible packaging industry. Our panels are engineered to deliver precision control, operational stability, energy efficiency, and long service life in demanding industrial environments.

With strong expertise in PLC-based automation and motion control systems, we provide fully customized control solutions tailored to machine configuration, production capacity, and customer requirements.

Our control panels are built using globally recognized automation platforms to ensure reliability, accuracy, and scalability.

PLC Systems
S7-1200
S7-1500
These PLC platforms provide high-speed processing, modular expandability, and seamless communication between drives, sensors, and operator interfaces.

Variable Frequency Drives (VFD)
G120
G120C
V20
S120
Our drive systems ensure smooth motor control, synchronized speed regulation, and precise torque management across unwind, coating, laminating, and rewind sections.

V90 Servo Drives
Servo systems are implemented for high-precision applications requiring exact positioning, registration control, and superior dynamic response.

We integrate user-friendly Human Machine Interface systems for real-time machine monitoring and control. HMI options include:

Siemens
Weintek
Schneider
WECON
Kinco
The interface is designed for intuitive operation with features such as:

Production parameter settings
Tension and speed monitoring
Alarm diagnostics and fault history
Recipe management
Maintenance alerts

Key Functional Capabilities
✔ Accurate multi-zone web tension control
✔ Synchronized multi-motor drive coordination
✔ Smooth acceleration and deceleration profiles
✔ Energy-efficient drive configuration
✔ Automatic fault detection and protection logic
✔ Centralized control with remote troubleshooting capability
✔ Provision for future expansion and integration

Engineering & Build Quality
Designed as per industrial electrical standards
Heavy-duty panel enclosure suitable for continuous operation
Structured wiring layout for easy maintenance
Proper ventilation and thermal management
Tested under load conditions before dispatch
Each panel undergoes strict quality inspection, PLC program validation, and performance testing to ensure reliable field operation.

Retrofit & Modernization Solutions
Scalar Automation specializes in upgrading existing lamination machines from:

Relay-based systems
Obsolete PLC platforms
DC drive systems
We convert them into modern PLC and AC drive-based automation systems, significantly improving production efficiency, reducing downtime, and enhancing operator safety.

We manufacture and export control panels to international markets with:

Complete technical documentation
Wiring diagrams and layout drawings
Standardized labeling and identification
Pre-dispatch inspection and testing
Panels are engineered as per customer country standards and machine specifications.

Applications
Solvent base lamination machines
Flexible packaging converting lines
Printing and coating machines
Web handling systems
High-speed industrial automation machinery

Why Choose Scalar Automation?
Strong expertise in converting industry automation
Customized engineering solutions
Reliable and globally recognized automation components
End-to-end support from design to commissioning
Dedicated after-sales and retrofit support